See margin erosion before it hits your P&L.
TejoIQ is an AI-powered intelligence layer for discrete manufacturers — connecting machines, quality, production, cost and margin into one unified platform. Ask anything. See everything. Act while there's still time.
Illustration — sample figures only.
Industrial Lifecycle Intelligence — what it means
ERP manages transactions. BI reports what happened. Industrial Lifecycle Intelligence does neither — it connects the living data of a manufacturing business across its entire operational lifecycle and surfaces the intelligence hidden inside it: patterns, drift, early warnings, and financial impact, in plain language, in real time.
Your ERP tells you what happened.
TejoIQ shows what's happening — and what it costs.
Answers arrive too late
Downtime, rejects and cost overruns surface in month-end reports — after the margin is already gone. You're managing history, not outcomes.
Data lives in silos
Machine logs, quality records, maintenance history, costing and production data sit in separate systems. No one sees the full picture. No one should have to stitch it.
Every question needs an analyst
"Which shift had the most rejects?" takes days of spreadsheet work. Simple questions shouldn't need a BI team. They should just be answered.
Margin erosion is invisible until it's irreversible
Cost-per-unit drifts quietly over weeks. By the time it shows up in the P&L, the damage is done. TejoIQ watches these trends continuously.
Maintenance is reactive, not predictive
Machines break because no one connected usage patterns, vibration history and downtime logs. TejoIQ reads these signals and alerts you before the line stops.
ETO & complex orders have no margin visibility
Engineer-to-Order and project-based manufacturers often have no idea if a job made money until accounts close — weeks later. TejoIQ tracks project-level cost and margin in real time.
Ask your factory anything.
In plain language.
Conversational BI means any member of your team — plant head, quality manager, CFO, or owner — can ask questions about operations, costs, quality, and machines in plain language and get answers instantly. No SQL. No BI team. No waiting.
"Which product eroded the most margin this quarter?" → instant answer with cost breakdown
"Which machine needs attention before next week's production run?" → ranked maintenance priority
"Why did Line 2's OEE drop last week?" → root cause with shift, machine and quality data
"What's the cost-per-unit trend for Project ETO-44?" → live project margin visibility
One intelligence layer.
From shop floor to boardroom.
Machine Lifecycle Tracking
Every asset's full history — utilisation, condition, downtime events, maintenance log and health score — unified and searchable.
Asset IntelligenceMaintenance Prediction
Spot maintenance needs from usage and condition patterns before breakdowns stop a line. Ranked by risk to production schedule.
PredictiveOEE & Asset Performance
Availability, performance and quality — by line, machine, shift and product family. Live and trended, not just month-end snapshots.
PerformanceQuality Intelligence
Reject trends and root-cause patterns across lines, shifts, machines and suppliers. Early warning before a quality problem becomes a customer problem.
QualityMargin & Cost-per-Unit Analytics
Connect operations to profit. Cost per unit, margin and profit visibility by product, line, order and project. See erosion before it reaches the P&L.
Financial IntelligenceConversational BI
Ask questions in plain language. Get answers from your shop-floor data instantly — no SQL, no analyst, no BI tool. For everyone on your team.
AI-PoweredProduction Intelligence
Job-level performance tracking, work-in-progress visibility, routing efficiency and production schedule adherence — connected to your planning and scheduling data.
ProductionETO & Project Cost Intelligence
For Engineer-to-Order manufacturers: project-level cost tracking, BOM variance, labour and machine cost by job — real-time margin on every project.
ETO · Project MfgSupplier & Supply Chain Intelligence
Supplier quality trends, delivery performance, and inbound material impact on production — connecting the supply chain to the shop floor in one view.
Supply ChainDiscrete manufacturing in all its forms
TejoIQ is designed for the full complexity of discrete manufacturing — not just standard production runs. Every manufacturing model has its own intelligence needs. TejoIQ covers them all.
Engineer-to-Order
Project-level cost, BOM variance and margin by job. Ideal for industrial machinery, custom fabrication and capital equipment manufacturers.
Make-to-Order
Per-order OEE, quality and cost tracking. See which orders are profitable and which are eroding margin before dispatch.
Make-to-Stock
Production efficiency, stock quality and cost-per-unit trends by product family and line — driving smarter replenishment decisions.
Mixed-Mode Manufacturing
Manufacturers running ETO, MTO and MTS simultaneously — TejoIQ handles the complexity and gives you a unified intelligence view.
Where TejoIQ sits in your stack
TejoIQ is an intelligence layer — it sits above your operational data and below your decisions, turning raw transactions into actionable insight.
Built for the people who run the plant
See what's breaking before it breaks
Which line is underperforming right now — and why — without waiting for the daily report.
- Live OEE by line and machine
- Shift-level performance variance
- Root cause in plain language
- Maintenance risk ranked by impact
Know your margin before month-end
Which products, projects and customers are eating margin — live, not in the next P&L.
- Margin by product and order
- Cost-per-unit trend by line
- ETO project cost vs budget
- Profit visibility dashboard
Stop rejects at the source
Where rejects are rising — by part, machine, shift or supplier — before a quality escape reaches the customer.
- Reject trend by machine and shift
- Supplier quality correlation
- SPC-style pattern alerts
- Quality cost impact on margin
Plan maintenance, don't react to it
Which machines need attention next, ranked by production risk and historical failure patterns.
- Machine health score
- Predicted maintenance due dates
- Usage-based wear indicators
- Downtime cost history
Works with any ERP.
Reads the data you already have.
TejoIQ is an independent intelligence layer that sits above your existing systems — Microsoft Dynamics, homegrown ERPs, or any combination of MES, SCADA, and legacy databases. No rip-and-replace. No migration. Just connect your data sources and start asking questions.
Any ERP System
Microsoft Dynamics, Tally, TejoERP or your own custom ERP — TejoIQ connects via APIs, exports or direct DB connectors.
MES & SCADA
Shop-floor systems, machine controllers, IoT data streams and SCADA historians — structured or semi-structured, TejoIQ handles it.
Legacy Systems & Spreadsheets
Homegrown databases, flat-file exports, Excel trackers — if your data lives there, TejoIQ can read and learn from it.
Other ERP systems, MES data, machine OPC-UA feeds, and spreadsheets are reviewed with you during onboarding.
Shape TejoIQ with us
We're onboarding a select group of discrete manufacturers. You work directly with the Expandx product team, start with one line or plant, and help shape what we build next. Pricing is shared with early-access customers based on plants, machines and data sources.
Request early access →What early access looks like
- A short call to understand your plant, data sources and intelligence priorities
- Start with one production line, product family or plant — no big-bang deployment
- Direct access to the Expandx product team — you're not talking to support
- Your feedback and use cases directly shape the product roadmap
- Works best with TejoERP — also open to manufacturers on other systems
- ETO, MTO, MTS and mixed-mode manufacturers all welcome
Frequently asked questions
What is Industrial Lifecycle Intelligence?
How is TejoIQ different from ERP reports?
Does TejoIQ work for Engineer-to-Order manufacturers?
What is Conversational BI and how does it work?
Does TejoIQ require a specific ERP?
How do I get TejoIQ?
Stop finding out at month-end
Join the TejoIQ early access programme. Work directly with the product team.